Automated control system of dry building mixes production line

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Customer: Henkel Bautechnik Ltd. (Ukraine, Russia, Belarus) Control Object

Hardware / Software: SCHENCK weighing transmitters | PLC Mitsubishi Electric System Q | CitectSCADA | Profibus-DP | Industrial Ethernet

Scope of work: project (field and central parts), supply, installation supervision, commissioning

Year of implementation: 2003-2010

Key features of the system:

  • Batching accuracy, %:
  • Number of weigh batchers:
  • Number of batching components:
  • Total number of actuators:
  • Total number of I / O signals, including:
    - analog inputs:
    - analog outputs:
    - digital inputs:
    - digital outputs:
  • Total number of control cabinets:
  • Total number of controllers:
  • Total number of distributed I/O devices:
  • Total number of workstations:
0,1-0,5
2-4
5-10
18-20
249
18
6
160
65
2
1
3

Photomaterials:

System Structure Control Cabinets PLC Control Cabinet Cabinet of electrical equipment

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Standard project includes:

  • Automation Plans
  • Schematic Diagrams (electrical, pneumatic, etc.)
  • Connection Diagrams and External Wiring Connections
  • Drawings of Equipment and External Wiring Location
  • Specification of Equipment and Materials
  • Estimates for Installation, Commissioning etc.
  • Documentation for Control Cabinets and Operating Consoles
  • PLC and SCADA Software
  • Operation and maintenance documentation (including operator manuals, instructions for maintenance, software and hardware description etc.)