Process control system of iron ore pellets producing shop

Customer: JSC «Poltavsky GOK», Komsomolsk, Poltava region Control Object

Hardware / Software: Belt Feeder Controllers RAMSEY | ABB Control PROTRONIC 500 | PLC Festo IPC | JUMO Logoscreen 500 | HMI MAC E600 | CitectSCADA

Scope of work: project (field and central parts), supply, installation supervision, commissioning

Year of implementation: 2001 (1-2 lines), 2005 (3-4 lines)

Key features of the system:

  • Total number of actuators:
  • Total number of I / O signals, including:
    - analog inputs:
    - analog outputs:
    - digital inputs:
    - digital outputs:
  • Total number of control cabinets and panels
  • Total number of controllers
more than 500
more than 5000
750
160
3600
800
more than 100
115

Photomaterials:

System Structure Control Cabinets Control Cabinets Control Cabinets Control Cabinets

Server Cabinet Control Room (Lines 1-2) Control Room (lines 3-4)

* this project was developed and implemented while working in "CSC-Automation" Vinnitsa Branch Ltd

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Standard project includes:

  • Automation Plans
  • Schematic Diagrams (electrical, pneumatic, etc.)
  • Connection Diagrams and External Wiring Connections
  • Drawings of Equipment and External Wiring Location
  • Specification of Equipment and Materials
  • Estimates for Installation, Commissioning etc.
  • Documentation for Control Cabinets and Operating Consoles
  • PLC and SCADA Software
  • Operation and maintenance documentation (including operator manuals, instructions for maintenance, software and hardware description etc.)